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Nomenclature
|
EPFM |
Elastic-plastic fracture mechanics
|
|
IGES |
Initial
Graphics Exchange Specification |
|
LEFM |
Linear elastic fracture mechanics |
|
OFHC |
Oxygen
Free High Conductivity |
|
PMMA |
PolyMethyl
MethAcrylate |
|
ALE |
Arbitrary Lagrangian Eulerian |
|
CAD |
Computer Aided Design |
|
CDM |
Central Difference Method |
|
CCD |
Charge Coupled Device |
|
FEA |
Finite Element Analysis |
|
OMM |
On Machine Measurement |
|
PDZ |
Primary Deformation
Zone |
|
PCS |
Plain Carbon Steel |
|
SCD |
Single Crystal Diamond |
|
SDZ |
Secondary Deformation
Zone |
|
SEM |
Scanning Electron Microscope |
|
SPH |
Smoothed Particle Hydrodynamics |
|
STL |
STereoLithography |
|
TDZ |
Tertiary Deformation
Zone |
|
IEn |
Internal energy at nth
time step |
|
IEMicrocrack |
Internal energy of microcracks |
|
IEElementShearZone |
Internal energy of elements in shear
zone |
|
A, B, C, n, m |
Johnson-Cook constant parameters for specified material |
|
A |
Initial yield strength |
|
B |
Hardening modulus |
|
C |
Strain rate sensitivity |
|
C1 |
Material constant |
|
Cd |
Damping co-efficient Matrix |
|
Cp |
Specific heat |
|
D |
Average grain diameter |
|
E |
Young’s modulus of elasticity |
|
|
|
|
ETotal |
Total energy of cutting |
|
EShear |
Energy spent in shearing
deformation |
|
ETool-ChipFriction |
Energy spent in friction between tool
and chip |
|
ESurfaceFormation |
New surface formation energy |
|
EPloughing |
Energy spent in ploughing |
|
ETool-WorkFriction |
Energy spent in friction between tool
and workpiece |
|
Fc |
Cutting force |
|
Ft |
Thrust force |
|
Fr |
Frictional rake force |
|
Fp |
Ploughing force |
|
G |
Energy release rate |
|
I |
Intercept |
|
J |
J-integral |
|
Ks |
Stiffness Matrix |
|
K |
Thermal conductivity |
|
KI, KII |
Stress intensity factors |
|
Kc |
Fracture toughness |
|
M |
Mass Matrix |
|
N |
ASTM grain size number |
|
Nr |
Normal frictional rake force |
|
Np |
Normal ploughing force |
|
P |
Internal force |
|
Q |
Friction correction factor |
|
R |
Specific work of fracture |
|
R2 |
Co-efficient of determination |
|
S |
Slope |
|
U |
Specific cutting energy |
|
UJ |
Fracture energy using J-integral |
|
UR |
Fracture energy using R |
|
T |
Temperature |
|
Ti |
Contour traction vector |
Tic |
Crack surface traction vector |
|
|
|
| Tmelt |
Melting temperature of the
material |
| Troom |
Room temperature of the material |
|
U |
Specific cutting energy |
| UsMicrocrack |
Specific microcrack energy |
| UsShearZone |
Specific shear zone energy |
| UWithoutMicrostructure |
Specific cutting energy without
microstructure consideration |
| UGrain |
Specific cutting energy with grain
size consideration |
|
V |
Cutting speed |
|
VElement |
Element volume |
|
Vs |
Shearing velocity |
|
W |
Kernel function |
|
c |
Wave propagation speed |
|
d |
Distance between particle |
|
h |
Smoothening length |
|
i |
ith particle |
|
k |
Constant of Hall-Petch equation |
|
l |
Minimum element edge length |
|
m |
Strain rate hardening index |
|
mf |
Friction factor |
|
mi,j |
Mass of ith and jth particles |
|
mt |
Thermal effect index |
|
n |
Strain hardening index |
|
nG |
Unit vector normal to G |
|
r |
Tool edge radius |
|
rc |
Chip thickness ratio |
|
t |
Chip thickness |
|
to |
Uncut chip thickness |
|
tn |
nth time step |
|
u |
Displacement |
| ů |
Velocity |
| ű |
Acceleration |
|
|
|
|
uij |
Relative displacement of SPH
particle |
|
vij |
Relative velocity of SPH particle |
|
w |
Width of cut |
|
ws |
Strain energy density |
|
W |
Domain |
|
G
|
An arbitrary contour around the crack tip |
|
Gc |
Loaded portion of the crack surfaces between the two end
points of G |
|
Dt |
Time step |
|
Dtcritical |
Critical time step |
|
α |
Rake angle |
|
b |
Friction angle at tool-chip
interface during cutting with sharp tools |
|
br |
Friction angle at tool-chip
interface during cutting with tool edge radius |
|
bp |
Friction angle at tool-work
interface during cutting with tool edge radius |
|
d |
Subsurface deformation |
|
e |
Strain |
|
eij |
Components of strain tensor |
| efailure |
Failure strain in shear zone |
ep |
Effective plastic strain |
| e
|
Strain rate |
|
|
Non dimensional plastic strain
rate |
|
f |
Shear angle |
|
g |
Clearance angle |
|
|
Shear strain rate |
|
h |
Triaxiality parameter |
|
l |
Inclination angle |
|
n |
Poisson’s ratio |
|
r |
Density |
|
ri |
Density of particle |
|
| |
|
s |
Normal stress on shear zone |
|
sEffective |
Effective stress |
|
sf |
Flow stress |
|
sij |
Components of stress tensor |
|
so |
Initial stress |
|
sy |
Yield stress |
|
sm |
Hydrostatic mean stress |
|
|
Equivalent stress |
|
t |
Shear stress on shear zone |
|
ty |
Shear yield stress |
|
z1 |
Slip-line angle |